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Different CNC Machining Processes and Techniques
Five-Axis Synchronized Machining
5-Axis Synchronized Machining technology represents a pinnacle in modern manufacturing, merging advanced engineering with unparalleled precision. This cutting-edge technique utilizes sophisticated CNC machines that operate along five different axes simultaneously, allowing for intricate and precise machining of complex geometries.
5-Axis Machining with Pallets Feeding
Our 5-axis machining centers are now equipped with cutting-edge pallet automation, streamlining the manufacturing process like never before. This integration enhances efficiency, reduces setup time, and increases productivity, ensuring precise and rapid production for even the most complex projects.
Multi-Tasking 5 Axis Machining
The Multi-Tasking Capability in machining centers enables the execution of various operations like milling, drilling, and turning in a single setup. This feature streamlines production, enhances efficiency, and reduces turnaround times, making it ideal for complex parts production where precision and consistency are crucial.
Flexible Automation Production Line
EternalModel's Flexible Automation Production Line seamlessly adapts to varying production demands, combining advanced robotics and intelligent systems for efficient, customizable manufacturing solutions. This setup is ideal for dynamic market needs, ensuring both speed and precision.
Turning-Milling Composite Machining
Our Turning-Milling Composite Machining service delivers exceptional precision and versatility. This advanced technique merges the capabilities of turning and milling into a single, unified process, enabling the production of complex parts with intricate geometries and superior finishes, all while enhancing efficiency and reducing lead times. Ideal for industries demanding high-precision and multifaceted components.
CNC Machining Materials Available
Metals
Aluminum
Aluminum is a widely used material in machining due to its lightweight, excellent mechanical properties, high thermal and electrical conductivity, and natural resistance to corrosion. Common aluminum alloys such as 6061-T651, 7075-T651, and 2024-T351 are favored in CNC machining for their optimal combination of strength, ease of machinability, and cost-effectiveness.
Plastics
ABS
A tough, impact-resistant thermoplastic widely used in automotive, appliances, and toys, with good processability and impact strength.
Quality Assurance
Incoming Material Inspection
Incoming Material Inspection ensures that raw materials meet the required specifications before production begins. It involves checking dimensions, material composition, and surface quality to confirm that materials are fit for use. This process helps prevent defects, ensures consistency, and reduces production delays by ensuring that only high-quality materials are used, ultimately improving overall product quality and efficiency.
5轴加工
Online Machine Inspection (By Renishaw)
Our Matsuura 5-axis machine with Renishaw’s on-line inspection ensures real-time quality control by measuring parts during machining, reducing defects, and ensuring tight tolerances. Immediate error detection allows for quick adjustments, minimizing downtime and scrap. It enhances precision with accurate measurements and reduces the need for post-machining checks, speeding up production.
CMM Inspection (By Zeiss / LK)
We use Zeiss (Germany) and LK (UK) 3D CMMs to ensure precise measurements and high-quality parts. These advanced systems allow us to inspect complex geometries with tight tolerances, providing accurate, repeatable results. The importance of CMM inspection lies in its ability to detect potential defects early, ensuring product quality, reducing errors, and improving overall manufacturing efficiency.
Project Samples
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